Technology · Spouted pouch
Spouted pouch manufacturing
We fill nutritionally complete meals, purées, porridges and gels into spouted pouches under your brand. No preservatives, yet no refrigeration needed.
We were the first to bring this category to market under our own brand, Pastee. Today we make pouches for brands ranging from low-carb to energy versions, on a filling line built specifically for our products.
- No preservatives
- No refrigeration needed
- Our own custom-built filling line
- Recipe development and production under one roof
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01
First on the market
We were the first to launch ready-to-eat nutritional blends in spouted pouches, under our own brand Pastee.
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Custom-built line
We fill on a line built for our thick pastes, purées and porridges, not on a general-purpose machine.
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No fridge
A unique processing technology: no preservatives, yet shelf-stable at room temperature.
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04
In-house development
We develop the recipe with nutrition experts and lab-verify nutritional values and microbiology.
Production line
Filled on a custom-built line
Pouches are our specialty, so we don't fill them on a general-purpose machine. Our filling line was built for our products: thick nutritional pastes, purées and porridges high in protein, fibre or omega-3 fatty acids.
In-house production software checks the weighing and mixing of ingredients, critical points are monitored under HACCP and every batch is fully documented. Batch code and best-before date are printed directly on the pack.
- Pastes, purées, porridges, gels, spreads and sauces
- Nutrient-dense recipes without preservatives
- Weighing and mixing checked by production software
- Critical control points monitored under HACCP
- Batch and best-before date printed on every unit
Line specifications
- Pack type
- Spouted pouch with cap
- Fill
- Pastes, purées, porridges, gels, spreads, sauces
- Coding
- Inkjet batch and best-before printing on pack
What we fill
What we can fill for you
One product in several versions and many flavours. We always tailor the composition to your customers and their goals.
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Nutritionally complete pastes
A full meal in a pouch for people with no time to eat well. Versions tailored to your target group.
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Keto and diet pouches
Among our most popular products. We make them for Czech market leaders such as KetoDiet and KetoMix. They make precise control of nutritional intake easy.
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Energy gels for athletes
Pre-workout gels for energy during activity and post-workout gels for faster recovery. Athletes dose as they need.
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Fortified purées and smoothies
For children and adults, from milky and chocolate flavours to fresh fruit. No preservatives or colourings, no refrigeration.
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Savoury spreads and sauces
Spreads for bread and sauces for salads and pasta in various flavours and textures. One squeeze, the right portion.
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Special nutrition
Purées, shakes and porridges for people with coeliac disease or lactose intolerance. Combinable with any variant above.
Packaging
Why spouted pouch
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Protection
Protects contents from air, light, odours, moisture and pests.
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Durability
Withstands knocks and shocks better than most other packs.
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Lightweight
Barely noticeable in a backpack or jacket pocket.
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Resealable
The cap lets customers eat it in portions, with no waste.
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Flexible
The soft material bends without affecting the product.
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Space for your brand
The pouch shape and coloured cap leave room for bold print.
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Portable
Food your customers can always have with them.
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Versatile
One format, many flavours and nutritional profiles.
For your project
Terms of cooperation
What you can expect from us. We will send exact terms once we know your brief.
| Cooperation model | A unique recipe developed for your brand (private label), or a ready recipe from our catalogue (white label) |
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| Minimum order | Lower than the market standard. Depends on the recipe, number of flavours and pack print. |
| Storage | Room temperature, no refrigeration needed |
| Packaging | Spouted pouch fully in your brand design: colours, print, custom artwork |
| Samples | We produce samples, including for early feedback from your customers |
| Special requirements | Gluten-free, lactose-free, keto, low carb, high protein |
| Logistics | Palletised to you, or fulfilment straight to your customers |
Send us your estimated volume and timing and we will prepare a specific quote.
Ready recipes
Pouches from our catalogue
Don't want to develop? We can quickly brand these recipes and produce them under your label.
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Meals
Protein pouch
When you don't have time, but you want quality food. Simple, practical, protein-rich. Tasty food in a smart and practical package.
More info -
Snacks
Protein nugget
Healthy snacking that delights and satisfies. Practical packaging you can reach for anytime during the day.
More info -
Drinks
Collagen drink ready to go
Practical collagen drink in a doypack, ready for immediate consumption anytime during the day.
More info
Process
From idea to first pallet
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01
Consultation
We clarify target group, nutritional parameters, flavour, price and volumes.
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Proposal
We propose the recipe, packaging, regulatory approach and pricing at different volumes.
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03
Samples and tuning
We fine-tune taste and texture and lab-verify nutritional values and microbial purity.
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04
Production planning
We secure ingredients and packaging, set batch sizes and the first delivery date.
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05
Production and dispatch
We produce on our line and ship palletised to you, or directly to your customers.
FAQ
What you ask us
Do the pouches need refrigeration?
No. Thanks to our processing technology they are stored at room temperature, without preservatives. We set the exact shelf life for your specific recipe.
Can I have my own recipe?
Yes. With private label we develop a unique product to your specifications. If you already have a recipe, contact us and we will assess how to bring it into production.
I don't want to develop. Can I start with a ready product?
Yes. You can choose, for example, our protein pouch in seven flavours from the catalogue and sell it under your brand. That makes the launch faster and cheaper.
What is the minimum order?
Our minimum orders are lower than the market standard. The exact number depends on the recipe, number of flavours and pack print. Give us an estimate in the form and we will send specific terms.
Can you make gluten-free or lactose-free products?
Yes. We make purées, shakes and porridges for people with coeliac disease or lactose intolerance, combined with any product variant.
Can you supply pouches in our brand design?
Yes. We prepare the pack fully in your brand design: colours, print and custom artwork.
Can you handle distribution?
We prepare finished goods on pallets for collection. You can also leave order handling to our fulfilment service.
Enquiry
Request pouch production
Just a few details. The more we know about your product, the more precise our proposal.
- We get back to you and clarify the brief.
- We propose a solution: recipe, packaging and a quote based on volume.
- We produce samples and, once approved, schedule production.
Pouch production enquiry